ResinDek® Products
Cornerstone Specialty Wood Products provides a wide array of solutions tailored to meet the specific needs of any project. The ResinDek® mezzanine flooring panel line offers diverse options, complemented by a variety of surface finishes, decking fastening systems, and corrugated metal decking.
Sustainability
10 year warranty
Customization
Diverse Applications
Engineered for High-Quality Performance
ResinDek® Mezzanine Flooring Options
Choosing the optimal flooring finish and panels is paramount for your warehouse mezzanine, guaranteeing peak performance tailored to its diverse requirements and applications. A one-size-fits-all approach is inadequate when it comes to mezzanine flooring, which is why ResinDek® panels are offered in varying thicknesses and densities, each designed for specific use cases. Regardless of whether your platform is intended for storage, conveyors, pallet jacks, or robotic operations, ResinDek flooring provides a solution meticulously engineered for your particular application.
ResinDek® LD
- Panel Thickness: 19 mm
- Pallet Jack & Product Rolling Load Limits: 908 kg (with metal deck)
- Mobile Robot & Product Rolling Load Limits: 230 kg (with metal deck)
ResinDek® MD
- Panel Thickness: 19 mm
- Pallet Jack & Product Rolling Load Limits: 1588 kg (with metal deck)
- Mobile Robot & Product Rolling Load Limits: 1361 kg with metal deck
ResinDek® HD
- Panel Thickness: 19 mm
- Pallet Jack & Product Rolling Load Limits: 2045 kg with metal deck
- Mobile Robot & Product Rolling Load Limits: 1815 kg with metal deck
ResinDek® Xspan®
- Panel Thickness: 28 mm
- Pallet Jack & Product Rolling Load Limits: 1365 kg
- Mobile Robot & Product Rolling Load Limits: 1135 kg
ResinDek® Xspan® FR
- Panel Thickness: 28 mm
- Pallet Jack & Product Rolling Load Limits: 1365 kg
- Mobile Robot & Product Rolling Load Limits: 1135 kg
ResinDek® MAX
- Panel Thickness: 38 mm
- Pallet Jack & Product Rolling Load Limits: 3630 kg with metal deck
- Mobile Robot & Product Rolling Load Limits: 2725 kg with metal deck
ResinDek® WR
- Panel Thickness: 19 mm
- Pallet Jack & Product Rolling Load Limits: 910 kg with metal deck
- Mobile Robot & Product Rolling Load Limits: 230 kg with metal deck
ResinDek® ReShield
- Panel Thickness: 6 mm
- Pallet Jack & Product Rolling Load Limits: 1590 kg
- Mobile Robot & Product Rolling Load Limits: 1365 kg
ResinDek® Mezzanine Flooring Explained to Details
Choosing the right flooring product for industrial work platforms and warehouse mezzanine flooring ensures optimal performance for your traffic needs.
All ResinDek panels have received CE Mark – Certificate of Conformity 1381-CPR-871 EN 13986:2004+A1:2015. They meet MR50 for moisture resistance and are certified to have no added formaldehyde ResinDek Xspan FR meets European standards B-Class (BFL-s1 | B-s1,d0) for both top and bottom.
| Product Name (B Deck Gauge) | Pallet Jack & Product Load Limits | Robot & Product Load Limits | Maximum Robot Contact Pressure | Thickness | Weight kg/m² (Without and With MetaGard) | UF | Gray Diamond Seal® ESD | MetaGard® GVT | TriGard® ESD or ESD Ultra | MetaGard® SST |
|---|---|---|---|---|---|---|---|---|---|---|
| ResinDek® LD (0.9 mm)¹ | up to 910 kg | up to 230 kg | 3.4 MPa | 19 mm | 13.7 / 20.5 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® MD (0.9 mm) | up to 1,135 kg | up to 910 kg | 5.2 MPa | 19 mm | 16.6 / 23.9 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® MD (1.2 mm) | up to 1,590 kg | up to 1,365 kg | 6.9 MPa | 19 mm | 16.6 / 23.9 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® HD (1.2 mm)® B Deck Not Required¹² | up to 2,045 kg | up to 1,815 kg | 8.3 MPa | 19 mm | 18.6 / 25.4 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® HD B Deck Not Required¹² | N/A | up to 345 kg | 5.2 MPa | 19 mm | 18.6 / 25.4 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® MAX (1.2 mm) | up to 3,630 kg | up to 2,725 kg | 10.3 MPa | 38 mm | 37.1 / N/A | N/A | ✔ | ✔ | ✔ | ✔ |
| ResinDek® Xspan® B Deck Not Required³ | up to 1,365 kg | up to 1,135 kg | 6.2 MPa | 28 mm | 25.4 / 32.3 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® Xspan® FR B Deck Not Required³ | up to 1,365 kg | up to 1,135 kg | 6.2 MPa | 28 mm | 25.4 / 32.3 | ✔ | ✔ | ✔ | ✔ | ✔ |
| ResinDek® WR | up to 910 kg | up to 230 kg | 3.4 MPa | 19mm | 13.7 | N/A | ✔ | N/A | ✔ | N/A |
- 1 Not Suitable for AGVs
- 2 ResinDek HD robot and product load values above are calculated with 225 psf uniform loads at 406 mm center supports
- 3 ResinDek® Xspan® and Xspan FR load values above are calculated with 18.1 per kN/m2 uniform loads at 400 mm center supports
- For flooring used with corrugated B Deck: Please note load values above are calculated on 914 mm beam spacing, increased spacing will increase deflection and/or decrease capacity.
- For flooring solutions with no steel Deck: All allowable loads are based on a two-span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact Cornerstone for other span conditions. The calculations and load tables to the left have been compiled based on specified calculation methods and assumptions. The loads provided are for information for preliminary studies and cannot be used as a reference in structural studies. Contact an accredited engineering office or architect to perform a complete stability analysis.
Warehouse Mezzanine Flooring Coatings & Surface Options
Mezzanine Floor Surface Options
Choosing the right flooring finishes for your mezzanine flooring plays a fundamental role in ensuring the integrity of the floor surface, peak performance, staff safety, and equipment longevity.
Heavy Equipment, Rolling Carts & Pallet Jacks
ResinDek® offers a range of mezzanine flooring surfaces and flooring finishes compatible with ResinDek’s flooring panels, ensuring optimal performance and efficiency.
Defined by its superior strength, durability, and slip resistance, ResinDek’s warehouse flooring panels and heavy-duty flooring finishes provide a reliable solution for maintaining the safety and efficiency of your warehouse operations.
Gray Diamond Seal® Coating
Gray Diamond Seal® is engineered to withstand heavy rolling pallet jack traffic. Its superior wear and slip resistance along with exceptional stain resistance, ensure a long-term durable appearance. If your projects have electrostatic dissipative (ESD) requirements, please check our Gray Diamond Seal® ESD panels.
Gray Diamond Seal® ESD
Our ResinDek® floor panels, coated with Gray Diamond Seal ESD coating, feature an electrostatic dissipative finish. This specialized coating is designed to safely dissipate and ground triboelectric charges by providing direct pathways for statically generated charges. By facilitating controlled dissipation, it significantly reduces the risk of accidental electrostatic discharge, which could potentially damage sensitive equipment. The ESD coating ensures that discharge remains below 50 volts.
MetaGard® GVT
ResinDek’s MetaGard® GVT, renowned for its durability, features galvanized steel covering the top and sides of each panel. Perfect for drop zones, pallet flow, and case flow modules, this heavy-duty metal flooring offers exceptional resistance in harsh environments. Whether in high-traffic areas with heavy equipment or locations with aggressive dragging of non-wheeled loads, MetaGard® GVT ensures reliable performance.
Unfinished (UF)
AGV & AMR Warehouse Automation Solutions for Robotic Traffic
Embracing warehouse automation with AGVs and AMRs, is increasing the demand for specialized flooring coatings. These coatings must withstand extreme wear, meet COF and light reflectivity specs, and protect against electrostatic discharge.
Smooth, crack-free surfaces are crucial for AGVs and AMRs to perform at their best. The coefficient of friction ensures they accelerate, stop, and change direction without sliding off course. Electrostatic dissipative coatings further mitigate risks associated with static charges – Let’s explore ResinDek’s flooring coatings and surface options for AGVs and AMRs.
TriGard® ESD Coating
The TriGard® ESD Coating provides an electrostatic dissipative floor finish, ensuring ResinDek® engineered wood flooring panels can endure high-frequency robotic traffic. The TriGard ESD Coating offers an ideal flooring surface for autonomous mobile robots that rely on lidar navigation systems or variable path routing, ensuring seamless operation.
TriGard® ESD Ultra Coating
TriGard ESD Ultra®, is a groundbreaking finish that boasts superior wear resistance, more than doubling the durability of the standard TriGard ESD Coating. Engineered to withstand ultra-high repetitive travel patterns and defined travel paths of automated guided vehicles (AGVs) and autonomous mobile robots (AMRs). This innovative solution can be tailored with modified surface roughness or reflectivity levels when required, adapting to specific operational needs.
MetaGard® Steel Decking Surface – SST
The MetaGard® Steel Decking Surface is designed to endure the relentless demands of millions of repetitive cycles, as commonly encountered in areas with continuous accumulation of dirt or debris and limited cleaning routines, the ResinDek with MetaGard SST offers a robust solution for Automated Guided Vehicles (AGVs). This specialized flooring system features a steel surface that encapsulates the ResinDek flooring panel, ensuring unparalleled durability and longevity.
Engineered Fastening Systems For Elevated Work Platforms
Mezzanine Flooring Decking Fastening Systems
Engineered Fasteners for Topside Install
Invisi-Loc® Engineered Fasteners For Underside
Warehouse Mezzanine Flooring Decking
Corrugated Metal Decking
Steel deck
